Sale & Rental

Xtens Series

Bolt Tensioning

Solution for bolt tensioning

The Sygma™ Xtens specializes in advanced bolting tensioning solutions, providing both standard and custom products to meet the precise needs of various industries. Our tensioning systems are designed to ensure accurate, efficient, and safe application of tension in bolted joints.

Eliminates friction losses

 

Minimizes energy lost to thread and bearing friction, ensuring that the applied load goes directly into bolt tension.

Tightens multiple bolts simultaneously

Allows several bolts to be tensioned at once, improving efficiency and ensuring uniform load distribution across the joint.

Bolt Tensioning

Bolt Size Imperial: From 3⁄4″ to 4 ¼”

Max Stroke: From 10 mm to 15 mm

Ideal for critical applications

Designed for high-integrity connections where precision and safety are paramount—such as in offshore, power generation, or aerospace industries.

Ensures accurate and repeatable preload

Provides consistent bolt tension every time, eliminating variations caused by torque-based tightening methods.

Key Features

Spring Return System
Ergonomic Puller Design
Unique Quick Release Adaptation
Piston Stroke Indication
Piston Overstroke Prevention
Piston/Cylinder Misalignment Compensation
Extensive Bolt Size Coverage With Limited Tools
Improved Load Cell Design For Increased Tool Life

Xtens Tensioning Solutions

Spring Return Tensioners: Automatically returning tensioners for quick repositioning.

Customer Tensioner Designs: Custom solutions for specific tensioning needs.

Double Deck / Wind Tensioners: Robust tensioners for wind energy applications.

Standard & Custom Tensioning Pumps: Reliable pumps for hydraulic tensioning.

Tensioning Hoses: Durable hoses for safe hydraulic fluid transfer.

Xtens — TSR Series Technical Data
Load Cell XTS Tool Load Bolt Size
Imperial Metrics
Name Load
Cell
Ref Loadcell kNLbs InchRef Adaptor KitRef Puller Dimensions
(Metric)
Ref Adaptor KitRef Puller
TSR 0XTS0000 16035969,431019 ¾”XTS0003XTS0023M20XTS0001XTS0021
⅞”XTS0004XTS0024M22XTS0002XTS0022
TSR 1XTS0100 28062946,504284 1”XTS0103XTS0123M24XTS0101XTS0121
———M27XTS0102XTS0122
1⅛”XTS0104XTS0124M30——
TSR 2XTS0200 454,4102153,184095 1”XTS0206XTS0226M24XTS0201XTS0221
1⅛”XTS0207XTS0227M27XTS0202XTS0222
1¼”XTS0208XTS0228M30XTS0203XTS0223
1⅜”XTS0209XTS0229M33XTS0204XTS0224
———M36XTS0205XTS0225
TSR 3XTS0300 670150621,992394 1¼”XTS0305XTS0325M33XTS0301XTS0321
—XTS0306XTS0326M36XTS0302XTS0322
1½”XTS0307XTS0327M39XTS0303XTS0323
1⅝”XTS0308XTS0328M42XTS0304XTS0324
TSR 4XTS0400 1000224808,943871 1½”XTS0405XTS0425M39XTS0401XTS0421
1⅝”XTS0406XTS0426M42XTS0402XTS0422
1¾”XTS0407XTS0427M45XTS0403XTS0423
1⅞”XTS0408XTS0428M48XTS0404XTS0424
2”XTS0409XTS0429———
2”XTS0508XTS0528M52XTS0501XTS0521
TSR 5XTS0500 1550348453,86299 2¼”XTS0509XTS0529M56XTS0502XTS0522
———M60XTS0503XTS0523
2½”XTS0510XTS0530M64XTS0504XTS0524
———M68XTS0505XTS0525
———M70XTS0506XTS0526
2¾”XTS0511XTS0531—XTS0507XTS0527
2½”XTS0510XTS0530———
TSR 6XTS0600 2505563146,40439 2¾”XTS0606XTS0626M72XTS0601XTS0621
3”XTS0607XTS0627M76XTS0602XTS0622
———M80XTS0603XTS0623
3¼”XTS0608XTS0628M85XTS0604XTS0624
3½”XTS0609XTS0629M90XTS0605XTS0625
TSR 7XTS0700 3500786831,30355 3½”XTS0704XTS0724M90XTS0701XTS0721
———M95XTS0702XTS0722
3¾”XTS0705XTS0725M100XTS0703XTS0723
4”XTS0706XTS0726———
TSR 8XTS0800 46851053229,90204 4”XTS0804XTS0824M105XTS0801XTS0821
4¼”XTS0805XTS0825M110XTS0802XTS0822
—XTS0806XTS0826M115XTS0803XTS0823

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